Chemical Manufacturing

Assume you have been given the task of developing a spill response program for Acme
Chemical Manufacturing, Inc. The company uses chemicals in large containers to produce specialty chemical
blends for clients that they then ship in smaller containers. Using the existing chemical inventory list, you
confirm the following hazardous materials are present in the following locations:
Chemical Quantity (Container) Location
Acetone (100%) 10,000 gal. (AST) Building 2
Benzene (100%) 600 gal. (5 plastic totes) Storage Room A
Formaldehyde (100%) 1,000 gal. (AST) Storage Room A
Methanol (100%) 500 gal. (5 gal. bottles) Storage Room A
Sulfuric Acid (70%) 250 gal. (2 plastic totes) Storage Room B
AST=Aboveground storage tank
Building 2 is a 15’ X 15’ building with a concrete floor, CMU block walls, and no drainage that is located
adjacent to the main building. Acetone is transferred to the main building through piping. The room has a
portable ABC fire extinguisher on the wall.
Storage Room A is a 20’ X 20’ storage room inside the main building. The plastic totes and glass bottles are
stored on commercial racks on two separate walls inside the room. The aboveground storage tank (AST) is
located in a corner of the room. The room has a concrete floor with CMU block walls and no drainage. There is
a diked area around the AST that can hold up to 1,500 gallons of a liquid. The room has three portable ABC
fire extinguishers spread throughout the room.
Storage Room B is a 10’ X 10’ storage room in the main building. The room has a concrete floor and CMU
walls with no drain. There are no fire extinguishers in the room.
In your written spill response program, address the areas below.
Explain what additional information you would need to perform a risk assessment for the hazardous materials
used at the site. Where could you obtain the necessary information?
After obtaining the necessary information, perform a risk assessment for health on each of the hazards using
the risk assessment matrix in the unit lesson. Report the numerical score for each hazard.
Discuss which hazard you believe represents the greatest health risk to workers in the area.
Discuss which hazard you believe represents the greatest environmental hazard.
Develop a list of the equipment and personal protective equipment (PPE) that you would recommend to be
procured and maintained for a spill response for each of the hazards.
Explain why you chose each of the pieces of equipment and PPE and where you would store the equipment
and PPE relative to the locations of the hazardous materials.
What level(s) of training do you think would be necessary for members of the spill response team if you were
planning to conduct spill response operations with in-house employees?

SAMPLE SOLUTION

The report mainly discusses multi topics related to the summer internship and the main object of this internship. Moreover the activities that the student gets a chance to participate during the internship period.
Nevertheless, we also look at the company description which talk about the company location, background and the services that provide by the company.
This report will also talk about the goals achieved by the student during the training period and knowledge that the student gets from this experien
Weatherford is an international oil and gas service company which was established in 1987. The company operates in 100 states and employ over 52,000 people around the world. The company main office in Oman is located in Al Azaibah, Weatherford also has other branches around Oman in different regions for example Nizwa, and Gahl

Weatherford�s mission is to be one of the preferred and best companies in a wide range of oilfield services and products as well as technologies that help the customers produce oil more efficiently and conveniently. By providing all the important and useful requirement that the client need for long and short term.
Moreover, operators always seek for new techniques to extend the economic lives of the reservoir also a safe way to solve various challenges connected to aging well, where Weatherford Company offers all the Innovative technology and high quality services to confront these challenges.
Weatherford Provides different services in drilling and formation evaluation, well construction, completion and stimulation, also production.
To begin with drilling services and formation evaluation, which contain different categories, for example laboratory services, reservoir solutions, surface logging system, and wireline services.
Having considered the services provided by the company, it is also reasonable to look at the different categories and their definitions, start with the first category laboratory services.
Weatherford laboratories deliver a set of basic core analysis services with a whole necessity test required to help the costumer more in improving reservoir estimates, recover their reservoir forming, also identify and correct any damage to the formation of the reservoir.

Moreover the advanced tests provided by the Weatherford labs are particularly designed to evaluate different properties such as Petrophysics, Fluid Flow Properties, Rock Mechanics, Enhanced Oil Recovery, and others.
The second category is about reservoir solutions, this category generally discuss about the oilfield challenges and the solution that the company offer to the clients for several difficulties that the operators faced.
Coming to third category surface logging system, is mostly talking about the extraction of fluids from the underground and determining the amount of sufficient gases present in the reservoir by means of specific measurements and Techniques. Inadequate fluid extraction or using unsuitable devices can cause an error in the measurements also reduce the accuracy of the analysis.
Nevertheless, Weatherford Company also offers to the operator�s wireline services, the wireline services include all the advance and important information about the well. Likewise wireline fulfil all the client needs with unequalled flexibility and with integrated strategic wireline technologies, tools, and syste
In addition, completion and stimulation is also one of the essential services provided by Weatherford Company. To achieve a high quality production of the well it is important to perform critical treatments and upgrades efficiently. This requires a careful preparation and extensive capability.
Consequently, Weatherford delivers a complete facilities, breadth, and experience in multi subjects whether on the surface or down the well, in laboratories or factories. The company focus is to deliver a high quality services in the industry.

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