Facility Layout

 

1: Identify different types of layout inside the shipyard. (HINT: We may not be familiar with the complex manufacturing process of building ships, you may wish to start by displaying videos of the shipbuilding process to help us visualize the context)
2. What prerequisite assessment needs to be carried out before improving a facility layout?
3: What will be the impact of adopting a product-oriented layout and the theory of constraints (TOC) on work in progress and throughput?
4. Based on the description of the existing layout and shipbuilding process formulate the existing Muther’s GRID chart and propose a better chart for all shops and areas of the shipyard.
5. Propose a new improved layout based on the new chart.
6. What are the practical and monetary limitations that play a role in restructuring the shipyard

Sample Solution

Facility Layout

Facility layout is an arrangement of different aspects of manufacturing in an appropriate manner as to achieve desired production results. It considers available space, final product, safety of users and facility and convenience operations. An example of layout is that of a shipyard. The starting point of a shipyard construction is to design a shipyard layout. For this purpose, four kinds of engineering parts is required. Those are, civil, building, utility and production layout engineering. Ship yards are constructed near the sea or tidal rivers to allow easy access for their ships. The design of the facility layout should consider overall objectives set by the organization. Optimum space needs to be allocated for process and technology. A proper safety measures as to avoid mishaps.

ontingency based theories of leadership suggest that there is no correct or best way to lead a group, or organisation, due to the significant number of constraints on a situation (Flinsch-Rodriguez, 2019). Fiedler, in his Contingency Theory of Leadership (Fiedler, 1967), suggests that the effectiveness of a group is dependent on the leadership styles of the leader and their favourability to the situation. Much of the theory is established around the least preferred co-worker scale (LPC). The LPC aims to quantify a potential leaders approach to a task on a scale of relationship motivated to task motivated, where the leader fits on the scale allows their most favourable situation to be deduced, and thus allows the identification of suitable leaders for tasks. The favourableness of the situation depends on three characteristics: leader-member relations, the support and trust the leader as from the group; task structure, the clarity of the task to the leader; and positional power, the authority the leader has to assess a groups performance and give rewards and punishments (Fiedler, 1967). If the leaders approach matches what is required from the situation then success is predicted for the group.
Fiedler’s contingency model offers a very austere categorisation of leadership, clearly defining which situations will and will not result in success for a potential leader. At the senior management level of a hierarchal structure within an organisation the theory can be applied freely, firstly due to the ease at which persons can be replaced if their LPC score does not match that required of the situation (Pettinger, 2007). Secondly, and most importantly, is to ensure that the senior management are best equipped to lead the organisation successfully. However, further down the hierarchy Fielder’s contingency theory begins to hold much less relevance, it becomes impractical from a organisational perspective due to the number of people at this level of leadership. The logistics of matching the leader with their least preferred co-worker is impossible to consistently achieve, so a more continuum based approach is required.
Figure 1: Chelladurai’s Multi-Dimensional Model of Leadership (Miller and C

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